China best Douple Split Carbon Steel Shaft Collar aluminum shaft collar

Product Description

Products description

Shaft collar is a simple but important mechanical component. It is widely used in Power Transmission applications, such as motors and gearboxes. The Shaft collars are used as mechanical stops, locating components, and bearing faces. The simple design lends itself to easy installation 

–Set screw type/ Set Screw Shaft Collar
–Single Split Collar / One-piece Shaft Collar
–Double Split Collar / Two-piece Shaft Collar
–One-Piece Threaded Collar
–Double wide shaft collar

Set screw type is the most effective when used on a shaft made of a material which is softer than the set screw.

Threaded shaft collars offer the same quality and benefits of smooth bore Collars, meanwhile providing additional features. Threaded collars provide axial holding power which is superior to smooth bore collars, while offering easier installation and adjustment than CZPT ring locking devices. 

One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft.

Two-piece shaft collars offer the same benefits as one-piece shaft collars with additional versatility and convenience. The split design is easily installed and disassembled, reducing labor and downtime when adjustment, removal, or replacement is necessary. These clamping forces provide the collar with a holding power superior to one-piece and set screw shaft collars.

Unik Shaft Collar Features: 
Superior fit, finish and holding power.
Tightly controlled face to bore perpendicularity.
Bore size stamped on every shaft collar.
Black oxide finish produces holding power and resisting corrosion.
DIN 12.9 for metric screws for maximum torque ability.
black oxide and zinc-plated steel, Stainless Steel, Aluminum

FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages 
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends 
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and 
the courier cost.We welcome sample order.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, 
no matter where they come from.

Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Hollow Axis
Samples:
US$ 0.8/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

shaft clamp

Can I find tutorials on retrofitting machinery with steel collars for improved performance?

Yes, you can find tutorials and resources on retrofitting machinery with steel collars for improved performance. Retrofitting involves upgrading or modifying existing machinery by incorporating new components, such as steel collars, to enhance functionality, performance, or efficiency. Here are some avenues where you can find tutorials and guidance:

  • Online Machinery Retrofitting Guides: Search for online machinery retrofitting guides or manuals. These resources often provide step-by-step instructions, diagrams, and case studies on retrofitting different types of machinery. While they may not specifically focus on steel collars, they can provide valuable insights into the overall retrofitting process and considerations.
  • Manufacturer’s Documentation: Check the manufacturer’s documentation or website of the machinery you intend to retrofit. Manufacturers may provide resources, technical bulletins, or application notes that discuss retrofitting options and guidelines. This information can help you understand the compatibility of steel collars with the specific machinery and provide insights into the potential performance improvements achievable through retrofitting.
  • Engineering and Mechanical Forums: Engage in online engineering or mechanical forums where professionals and enthusiasts discuss machinery retrofitting. These forums often have dedicated sections or threads on retrofitting techniques, best practices, and component selection, including the use of steel collars. Participating in these forums allows you to interact with experienced individuals who can provide guidance, share their experiences, and recommend resources for retrofitting projects.
  • YouTube and Video Tutorials: Explore video-sharing platforms like YouTube for tutorials on machinery retrofitting. Many content creators and channels focus on industrial engineering, machinery modifications, and performance enhancements. These videos can provide visual demonstrations, practical tips, and real-life examples of retrofitting projects that may involve the use of steel collars.
  • Trade Shows and Exhibitions: Attend trade shows, exhibitions, or conferences related to machinery, industrial equipment, or engineering. These events often feature demonstrations, workshops, and presentations on retrofitting technologies and techniques. You can interact with experts, suppliers, and industry professionals who can provide firsthand knowledge, resources, and recommendations for retrofitting machinery with steel collars.

When retrofitting machinery with steel collars, it’s important to carefully assess the compatibility, dimensions, and specifications of the collars to ensure proper fit and performance. Consider factors such as shaft size, collar type, clamping mechanism, and the specific requirements of your machinery. It may be beneficial to consult with mechanical engineers, equipment manufacturers, or retrofitting specialists who can provide tailored guidance and recommendations for your specific retrofitting project.

shaft clamp

What are the design considerations when using steel collars in machinery?

When using steel collars in machinery, there are several important design considerations to take into account. These considerations help ensure proper functionality, reliability, and safety of the machinery. Here are some key design considerations when using steel collars:

  • Shaft Compatibility: The steel collar should have a compatible inner diameter with the shaft it will be mounted on. The collar’s inner diameter should match the shaft’s outer diameter accurately to provide a secure fit and prevent slippage or misalignment.
  • Collar Size and Width: The size and width of the steel collar should be selected based on the application requirements. Factors such as the load being transmitted, shaft diameter, and space limitations should be considered to ensure the collar provides adequate support and grip without interfering with adjacent components.
  • Collar Type: Selecting the appropriate collar type is crucial. Consider factors such as the desired level of clamping force, ease of installation, disassembly requirements, and specific application needs. Common collar types include set screw collars, clamping collars, threaded collars, flanged collars, and two-piece collars.
  • Load Capacity: Determine the expected load conditions and ensure that the selected steel collar is capable of handling the anticipated loads. Consider factors such as axial and radial loads, vibrations, and shock loads to ensure the collar’s load capacity aligns with the machinery’s requirements.
  • Alignment and Positioning: Proper alignment and positioning of the steel collar are critical for optimal performance. Ensure that the collar is positioned correctly on the shaft to prevent misalignment, wobbling, or excessive stress on the collar and shaft. Precision tools and techniques may be necessary to achieve accurate alignment.
  • Corrosion Resistance: If the machinery operates in a corrosive environment or is exposed to moisture, consider using steel collars with appropriate corrosion-resistant coatings or materials. This helps prevent rust and deterioration, ensuring the longevity of the collars and maintaining their performance over time.
  • Temperature and Environmental Conditions: Take into account the operating temperature range and environmental conditions in which the machinery and collars will be used. Extreme temperatures, humidity, dust, or other environmental factors may require specific collar materials or coatings to ensure reliable performance.
  • Installation and Maintenance: Consider the ease of installation and any maintenance requirements associated with the steel collars. Design the machinery in a way that allows for convenient collar installation, adjustment, and potential replacement if needed. Accessibility to the collar and any associated fasteners should be taken into account for maintenance purposes.
  • Safety Considerations: Ensure that the design of the machinery and the use of steel collars prioritize safety. Collars should be properly secured and robustly designed to prevent accidental dislodging or loosening during operation. Consider incorporating safety features such as locking mechanisms, redundant fasteners, or secondary retention systems, depending on the specific application and safety requirements.

By considering these design aspects when using steel collars in machinery, you can enhance the overall performance, reliability, and safety of the machinery and ensure efficient power transmission and component support.

shaft clamp

Where can I find reliable suppliers for high-quality steel collars?

If you are looking for reliable suppliers of high-quality steel collars, here are some sources where you can find them:

  • Industrial Directories: Online industrial directories and sourcing platforms can be a valuable resource for finding suppliers of steel collars. Websites like Thomasnet, GlobalSpec, and Alibaba allow you to search for specific products and filter results based on location, certifications, and other criteria. These directories often provide detailed supplier profiles, contact information, and customer reviews to help you assess their reliability and quality.
  • Trade Shows and Exhibitions: Attending trade shows and exhibitions related to the manufacturing, machinery, or industrial sectors can give you the opportunity to connect with suppliers in person. These events often feature a wide range of exhibitors, including manufacturers and distributors of steel collars. You can interact with representatives, discuss your requirements, and evaluate the quality of their products.
  • Industry Associations: Industry associations and trade organizations associated with machinery, mechanical engineering, or specific industrial sectors may have directories or member lists that include suppliers of steel collars. These associations often have strict membership criteria, which can indicate the reliability and quality of their members’ products and services.
  • Referrals and Recommendations: Seek referrals and recommendations from industry professionals, colleagues, or business partners who have experience in the same or related industries. They may be able to recommend trusted suppliers they have worked with in the past, giving you assurance of the supplier’s reliability and product quality.
  • Online Research: Conducting thorough online research can help you identify reputable suppliers of steel collars. Look for suppliers with well-designed websites that provide detailed product information, specifications, certifications, and contact details. Check for customer testimonials or case studies that highlight the supplier’s track record and customer satisfaction.

When evaluating suppliers, consider the following factors to ensure you find reliable sources for high-quality steel collars:

  • Quality Assurance: Look for suppliers that have established quality control procedures and certifications, such as ISO 9001, to ensure consistent product quality.
  • Experience and Expertise: Consider suppliers with a proven track record and experience in manufacturing steel collars. They should have a deep understanding of the industry requirements and be able to provide technical support or customization options.
  • Customer Support: Assess the supplier’s responsiveness, communication channels, and willingness to address your inquiries or concerns. A reliable supplier should provide excellent customer service before, during, and after the purchase.
  • Samples and Testing: If possible, request samples of the steel collars to evaluate their quality, dimensions, and compatibility with your specific application. Additionally, consider conducting tests and inspections to ensure the collars meet your performance requirements.
  • Price and Delivery: While price is an important consideration, it should not be the sole factor. Compare prices from multiple suppliers, but also consider factors such as delivery time, shipping options, and the supplier’s ability to meet your production or project timelines.

By utilizing these sources and considering the mentioned factors, you can find reliable suppliers who offer high-quality steel collars that meet your industrial requirements.

China best Douple Split Carbon Steel Shaft Collar   aluminum shaft collar	China best Douple Split Carbon Steel Shaft Collar   aluminum shaft collar
editor by CX 2023-11-14