China high quality Double Split Stainless Steel Clamp Shaft Collar cone shaft collar

Product Description

Products description

Shaft collar is a simple but important mechanical component. It is widely used in Power Transmission applications, such as motors and gearboxes. The Shaft collars are used as mechanical stops, locating components, and bearing faces. The simple design lends itself to easy installation 

–Set screw type/ Set Screw Shaft Collar
–Single Split Collar / One-piece Shaft Collar
–Double Split Collar / Two-piece Shaft Collar
–One-Piece Threaded Collar
–Double wide shaft collar

Set screw type is the most effective when used on a shaft made of a material which is softer than the set screw.

Threaded shaft collars offer the same quality and benefits of smooth bore Collars, meanwhile providing additional features. Threaded collars provide axial holding power which is superior to smooth bore collars, while offering easier installation and adjustment than CZPT ring locking devices. 

One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft.

Two-piece shaft collars offer the same benefits as one-piece shaft collars with additional versatility and convenience. The split design is easily installed and disassembled, reducing labor and downtime when adjustment, removal, or replacement is necessary. These clamping forces provide the collar with a holding power superior to one-piece and set screw shaft collars.

CZPT Shaft Collar Features: 
Superior fit, finish and holding power.
Tightly controlled face to bore perpendicularity.
Bore size stamped on every shaft collar.
Black oxide finish produces holding power and resisting corrosion.
DIN 12.9 for metric screws for maximum torque ability.
black oxide and zinc-plated steel, Stainless Steel, Aluminum

FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages 
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends 
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and 
the courier cost.We welcome sample order.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, 
no matter where they come from.

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Material: Aluminum
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Hollow Axis
Samples:
US$ 0.8/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

shaft clamp

What are the steps for replacing existing collars with steel collars in industrial settings?

Replacing existing collars with steel collars in industrial settings typically involves several steps to ensure a smooth and successful transition. Here are the general steps to follow:

  1. Assessment and Planning: Evaluate the existing collars and machinery to determine the type, size, and specifications of the collars to be replaced. Assess the specific requirements, operating conditions, and performance goals of the machinery to select suitable steel collars. Create a detailed plan that includes a timeline, required resources, and any necessary modifications to accommodate the new collars.
  2. Acquiring Steel Collars: Procure the appropriate steel collars based on the assessment and planning phase. Consider factors such as collar type (set screw collars, clamping collars, etc.), material (carbon steel, stainless steel, etc.), dimensions, and quantity required. Ensure that the selected collars are compatible with the shaft size and clamping mechanism of the machinery.
  3. Preparation: Before replacing the collars, prepare the machinery by shutting it down and following any necessary safety protocols. Remove any obstructions or debris near the collar area to provide clear access for the replacement process.
  4. Removal of Existing Collars: Use appropriate tools and techniques to remove the existing collars. Depending on the type of collar, this may involve loosening set screws, unclamping mechanisms, or disassembling collar components. Take care not to damage the shaft or surrounding machinery during the removal process.
  5. Cleaning and Inspection: Clean the shaft and surrounding areas to remove any dirt, debris, or remnants of the old collars. Inspect the shaft for any signs of wear, damage, or corrosion that may require additional attention or maintenance before installing the new collars.
  6. Installation of Steel Collars: Carefully position the steel collars on the shaft, ensuring proper alignment and fit. Follow the manufacturer’s instructions or recommended torque specifications for tightening set screws or clamping mechanisms. Use appropriate tools and techniques to secure the collars firmly in place, taking care not to overtighten or damage the collars or shaft.
  7. Testing and Adjustment: After installing the steel collars, test the machinery to ensure proper operation and performance. Check for any abnormal vibrations, misalignments, or issues that may indicate the need for further adjustment or fine-tuning. Make any necessary adjustments to achieve optimal performance.
  8. Documentation and Maintenance: Document the replacement process, including details of the steel collars used, any modifications made, and the date of replacement. Keep a record of maintenance schedules and any specific requirements for the new collars. Regularly inspect and maintain the collars to ensure their continued performance and longevity.

It’s important to note that these steps provide a general guideline, and the specific process may vary depending on the machinery, collar type, and industrial setting. It’s recommended to consult the manufacturer’s documentation, equipment manuals, or engage with experienced professionals for precise instructions and any specific considerations related to your industrial setting.

shaft clamp

Can I find information on the materials and coatings used in manufacturing steel collars?

Yes, you can find information on the materials and coatings used in manufacturing steel collars. Manufacturers and suppliers typically provide details about the materials and coatings used in their collar products. Here’s some information regarding materials and coatings commonly used in the manufacturing of steel collars:

  • Materials: Steel collars are primarily made from various types of steel. The specific grade of steel used can vary depending on factors such as load requirements, environmental conditions, and cost considerations. Common types of steel used for manufacturing steel collars include carbon steel, stainless steel, and alloy steel. Carbon steel collars are often cost-effective and offer good strength but may be susceptible to corrosion. Stainless steel collars provide excellent corrosion resistance but may have lower load capacities compared to carbon steel. Alloy steel collars offer a balance of strength and corrosion resistance and are often used in demanding applications.
  • Coatings: Coatings are sometimes applied to steel collars to enhance their performance and protect against corrosion. Some common types of coatings used in manufacturing steel collars include:
    • Zinc Plating: Zinc plating is a common coating that provides a sacrificial layer to protect the steel collar from corrosion. It offers good corrosion resistance and can be applied in various thicknesses depending on the level of protection required.
    • Black Oxide: Black oxide coating is a chemical conversion coating that provides a black finish to the steel collar. It offers some corrosion resistance and can also improve the collar’s appearance.
    • Passivation: Passivation is a process that removes surface contaminants from stainless steel collars and enhances their corrosion resistance. It helps to form a passive oxide layer on the surface, providing protection against rust and corrosion.
    • Electroplating: Electroplating involves depositing a thin layer of metal, such as chrome or nickel, onto the surface of the steel collar. Electroplating can provide enhanced corrosion resistance, improved aesthetics, and increased durability.
    • Powder Coating: Powder coating is a process where a dry powder is electrostatically applied to the steel collar and then cured under heat, creating a hard and durable finish. Powder coatings offer excellent corrosion resistance, impact resistance, and color options.

When seeking information about materials and coatings used in steel collars, it is recommended to consult the manufacturer’s documentation, product datasheets, or reach out to the manufacturer or supplier directly. They can provide specific details about the materials and coatings used in their collar products, including any certifications or industry standards they adhere to.

By understanding the materials and coatings used in the manufacturing of steel collars, you can make informed decisions and select collars that are suitable for your application’s requirements and environmental conditions.

shaft clamp

Where can I find reliable suppliers for high-quality steel collars?

If you are looking for reliable suppliers of high-quality steel collars, here are some sources where you can find them:

  • Industrial Directories: Online industrial directories and sourcing platforms can be a valuable resource for finding suppliers of steel collars. Websites like Thomasnet, GlobalSpec, and Alibaba allow you to search for specific products and filter results based on location, certifications, and other criteria. These directories often provide detailed supplier profiles, contact information, and customer reviews to help you assess their reliability and quality.
  • Trade Shows and Exhibitions: Attending trade shows and exhibitions related to the manufacturing, machinery, or industrial sectors can give you the opportunity to connect with suppliers in person. These events often feature a wide range of exhibitors, including manufacturers and distributors of steel collars. You can interact with representatives, discuss your requirements, and evaluate the quality of their products.
  • Industry Associations: Industry associations and trade organizations associated with machinery, mechanical engineering, or specific industrial sectors may have directories or member lists that include suppliers of steel collars. These associations often have strict membership criteria, which can indicate the reliability and quality of their members’ products and services.
  • Referrals and Recommendations: Seek referrals and recommendations from industry professionals, colleagues, or business partners who have experience in the same or related industries. They may be able to recommend trusted suppliers they have worked with in the past, giving you assurance of the supplier’s reliability and product quality.
  • Online Research: Conducting thorough online research can help you identify reputable suppliers of steel collars. Look for suppliers with well-designed websites that provide detailed product information, specifications, certifications, and contact details. Check for customer testimonials or case studies that highlight the supplier’s track record and customer satisfaction.

When evaluating suppliers, consider the following factors to ensure you find reliable sources for high-quality steel collars:

  • Quality Assurance: Look for suppliers that have established quality control procedures and certifications, such as ISO 9001, to ensure consistent product quality.
  • Experience and Expertise: Consider suppliers with a proven track record and experience in manufacturing steel collars. They should have a deep understanding of the industry requirements and be able to provide technical support or customization options.
  • Customer Support: Assess the supplier’s responsiveness, communication channels, and willingness to address your inquiries or concerns. A reliable supplier should provide excellent customer service before, during, and after the purchase.
  • Samples and Testing: If possible, request samples of the steel collars to evaluate their quality, dimensions, and compatibility with your specific application. Additionally, consider conducting tests and inspections to ensure the collars meet your performance requirements.
  • Price and Delivery: While price is an important consideration, it should not be the sole factor. Compare prices from multiple suppliers, but also consider factors such as delivery time, shipping options, and the supplier’s ability to meet your production or project timelines.

By utilizing these sources and considering the mentioned factors, you can find reliable suppliers who offer high-quality steel collars that meet your industrial requirements.

China high quality Double Split Stainless Steel Clamp Shaft Collar   cone shaft collarChina high quality Double Split Stainless Steel Clamp Shaft Collar   cone shaft collar
editor by Dream 2024-05-16